This exhibitor shows the following products and commodity groups:
DAHMEN’s PanelMaster Ultrasonic welds and cuts panels from rolls via ultrasonic technology. Outstanding results in regards of haptic, optic and seam strength are achieved by using rotating sonotrodes as well as the leading operating and generator software so that in most cases no additional processing of the edge is needed. The operation does not consume needles, loopers nor thread, maintenance is significantly simpler and faster versus conventional sewing machines and the welded seam is closed. Therefore, consecutive processes such as tape edging or linking become redundant. Main applications are within the mattress, bedding and fashion industry.
The process steps within the machine are supported by various sensors and are cycle time optimized. Even when using high fill weights such as 500 gsm we achieve cycle times that outperform machines using conventional sewing technology. Significant productivity gains can be achieved when using standard fill weights of 200-300 gsm. In cases where materials cannot be welded additional conventional cutting heads can be added in cross and longitudinal direction.
The PanelMaster is equipped with a safe remote interface and can be linked to customer-specific IT infrastructure (e.g. ERP, MES). Event and cycle time triggered data entries in logfiles allow for comprehensive statistics and support preventative maintenance.
The PanelMaster Ultrasonic is the modern way to create panels.